EUCHNER ESM-BA301 Safety Relay Instruction Manual

1. Introduzione

The EUCHNER ESM-BA301 is a safety relay designed for monitoring safety functions in industrial applications. This device features 3 normally open (NO) and 1 normally closed (NC) output, utilizing screw terminals for secure connections. It is engineered for DIN-rail mounting, optimizing space and cable management within electrical enclosures, load centers, and equipment cabinet racks. This manual provides essential information for the safe and effective installation, operation, and maintenance of your ESM-BA301 safety relay.

2. Istruzzioni di sicurità

Always adhere to local and national electrical codes and regulations. Installation, wiring, and maintenance should only be performed by qualified personnel. Disconnect all power before working on the device or its connections. Ensure proper grounding. Failure to follow these instructions may result in serious injury or damage to equipment.

• Disconnection d'energia: Always ensure power is disconnected before installation or maintenance.
• Personale qualificatu: Only trained and qualified electricians should install and service this device.
• Cundizioni Ambientali: Operate the relay within specified environmental conditions (temperature, humidity).
• Cablaggio propiu: Use appropriate wire gauges and ensure all connections are secure and correct.

3. Setup è Installazione

The ESM-BA301 safety relay is designed for easy mounting on standard DIN-rails. Follow these steps for proper installation and wiring.

3.1 Montatura DIN-Rail

Locate an appropriate section of a 35mm DIN-rail within your electrical enclosure. Align the relay's mounting clip with the DIN-rail and press firmly until it clicks into place. Ensure the relay is securely fastened and does not wobble.

3.2 Connessioni Wiring

Refer to the diagram on the relay and the image below for terminal identification. Use appropriate insulated wires for all connections. Tighten all screw terminals securely to prevent loose connections and potential hazards.

Figura 1: Fronte view of the EUCHNER ESM-BA301 Safety Relay. The image displays the yellow front panel with various screw terminals and their corresponding labels. Key terminals visible include A1, S11, S14, S21 for inputs, and S12, S13, S10, A2 at the bottom. Output terminals 13, 23, 33, and 41 are located at the top. Two green LED indicators, K1 and K2, are also visible, indicating the status of the internal relays. The side of the unit shows product information such as 'Type: ESM-BA301', 'ID.-NR. 085613', 'DC 24V', 'AC-15 3A 230V', and 'DC-13 2A 24V', along with the CE mark and serial number.

Designazioni di u terminal:

• A1, A2: Power Supply (AC/DC 24V)
• S11, S12, S13, S14, S21, S10: Input terminals for safety circuits (e.g., emergency stop buttons, safety gates). Refer to the specific application wiring diagram for correct connections.
• 13, 23, 33: Normally Open (NO) Safety Outputs (3 NO)
• 41: Normally Closed (NC) Auxiliary Output (1 NC)

Assicuratevi chì l'alimentazione di u putere voltage matches the relay's specifications (AC/DC 24V). Connect safety devices to the appropriate input terminals as per your system's safety circuit design.

4. Principii operativi

The ESM-BA301 safety relay monitors the status of connected safety devices. When the safety circuit is closed and all conditions are met, the internal relays (K1, K2) will energize, closing the normally open safety outputs (13, 23, 33) and opening the normally closed auxiliary output (41).

4.1 Indicatori LED

• K1 (Green LED): Indicates the status of the first internal relay. Lit when K1 is energized.
• K2 (Green LED): Indicates the status of the second internal relay. Lit when K2 is energized.

Both K1 and K2 LEDs must be lit for the safety outputs to be closed, indicating a safe operating state. If either LED is off, it indicates a fault or an open safety circuit.

5. Mantenimentu

The EUCHNER ESM-BA301 safety relay is designed for long-term, maintenance-free operation under normal industrial conditions. Regular inspection of wiring connections for tightness and signs of damage is recommended. Keep the unit free from excessive dust and moisture. Do not attempt to open or repair the unit; refer to qualified service personnel for any issues beyond basic troubleshooting.

6. Risoluzione di prublemi

If the ESM-BA301 is not functioning as expected, perform the following checks:

• Nisuna alimentazione / LED spenti:
  • Verify that the power supply (A1, A2) is correctly connected and providing the specified AC/DC 24V.
  • Check for blown fuses or tripped circuit breakers in the power supply line.
• K1 or K2 LED Off (Safety Outputs Not Activating):
  • Inspect all safety input connections (S11, S12, S13, S14, S21, S10) for proper wiring and continuity.
  • Ensure all connected safety devices (e.g., emergency stop buttons, safety gates) are in their safe, closed state.
  • Check for any short circuits or open circuits in the safety loop.
• Incorrect Output State:
  • Verify that the load connected to the output terminals (13, 23, 33, 41) is within the specified current and voltage valutazioni.
  • Ensure the safety circuit is correctly reset after a fault condition.

If the problem persists after performing these checks, contact EUCHNER technical support or a qualified service technician.

7. Specificazioni

Detailed technical specifications for the EUCHNER ESM-BA301 Safety Relay:

8. Garanzia è Support

For specific warranty information, please refer to the documentation provided with your purchase or contact EUCHNER directly. Technical support is available through EUCHNER's official channels. When contacting support, please have your model number (ESM-BA301) and serial number (found on the side label of the unit) ready.

For further assistance, visit the official EUCHNER websitu o cunsultate u vostru distributore lucale.